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D4D intercooler/turbo problem.

Posted: Fri Jan 08, 2016 11:43 am
by zepplin
Has anyone experienced the same issue as in the pictures with their 3.0 D4D?

Not sure how long this has been going on but there was quite a bit of sludge build up under the engine cover. I'm wondering if all the oil is a sign of the tubo starting to go. Surely there shouldn't be that much oil in there?

There was also a fair bit of oil 'sweat' around the top clamp of the rubber pipe connecting the inter-cooler to the turbo. The clamp was quite loose so gave it a few turns.

No reported power loss by the owner.

Gave it a good clean so will see how long it takes to start building up again.

Re: D4D intercooler/turbo problem.

Posted: Fri Jan 08, 2016 2:41 pm
by Mr_B
Uncle Steve with a screwdriver... wish I coulda seen that! :laugh2: :twisted:

Re: D4D intercooler/turbo problem.

Posted: Fri Jan 08, 2016 2:59 pm
by zepplin
I'll bring a selection along on the next camping trip. :celebrate:

Re: D4D intercooler/turbo problem.

Posted: Fri Jan 08, 2016 4:09 pm
by Die$eL
That looks worrying

I say take off the cooler and as much of the piping as you can and give it all a good clean then monitor it

Re: D4D intercooler/turbo problem.

Posted: Fri Jan 08, 2016 8:05 pm
by Jaws
100% normal, I have never seen a D4d over a 150k km that does not look exactly like that. I'll take a pic of mine to proof it :-)

And I usually clean mine every now and then


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Re: D4D intercooler/turbo problem.

Posted: Sat Jan 09, 2016 9:32 am
by zepplin
Thanks for the feedback gents. With such a variance in the two replies I think we'll wait a bit for some more replies before getting too worried.

Re: D4D intercooler/turbo problem.

Posted: Sun Jan 10, 2016 7:36 am
by BadboyGP
After seeing this post yesterday, I decided to remove my cover and check. All squeaky clean around the intercooler and boost pipes. 2008 D4D with 204,000 km on clock.


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Re: D4D intercooler/turbo problem.

Posted: Sun Jan 10, 2016 7:43 am
by zepplin
Thanks for advising Dineshen.

Anyone else want to check and let us know what you find - 3 x 6mm bolts & 2 x nuts?

Re: D4D intercooler/turbo problem.

Posted: Mon Jan 11, 2016 9:02 am
by Die$eL
Mine is clean as well. I opened mine a while ago (around 130 000kms) to clean the whole thing.
There was not much to clean. It was fine. The EGR was quite sludged up though.

Here is a link to a write up with pics
viewtopic.php?f=23&t=38514&start=30" onclick="window.open(this.href);return false;

Re: D4D intercooler/turbo problem.

Posted: Mon Jan 11, 2016 10:50 am
by zepplin
:thumbup: