Okay, so some PMP (Pimp My Prado) happened over the weekend and I took the plunge and fitted the snorkel. Johno (MOFASA) gave me some advice and convinced me that it wasn't all that scary and it was that bad.
It took me around 4hrs to do, but I was in no real hurry. There were a few challenges that takes time and frustration, but a little patience does help.
I don't think I did too bad a job
Unfortunately I was too focused on doing the job that I forgot to take any pics and only of the final product, so I do apologies.
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Main tips from Johno (MOFASA) that proved invaluable:
- Only use the template to mark where the BIG hole must be. (the stud holes do not line up according to the template)
- once you have made the big hole line the snorkel up on the fender and the bracket on the A pillar.
- make 2-3 studs, sharpen them. These will be used to mark the holes for the mounting bolts/studs.
- it one sharpened stud into one of the mounting bolt/stud holes
- once you are happy that the snorkel and A pillar bracket all lines up, mark the body work with the sharpened stud for the first bolt hole.
- drill one bolt hole at a time using the sharpened stud to mark as you go. What I did was to fit the studs that come with the snorkel as you go to keep things lined up.
- Although the holes are 8mm, you'll end up using a 10-11mm drill bit, don't stress over this as it's better to be able to line the snorkel nicely. The studs actually bend slightly inwards towards each other once fitted and that's why you need bigger holes. I go away with using a 10.5mm drill.
Some more tips:
- where the bracket goes on the A pillar, protect with masking tape while you are doing the fitting and lining up. Also helps when you mark up to fit the bracket.
- when fitting / pop riveting the A pillar bracket, use silicon to seal the bracket / holes and pop rivets.
- with some of the nuts and body washers on the mounting studs, I struggled a bit to fit as there's not much room for a hand and the washers kept falling off, so put a little prestik on the washers to keep them in place while you fit the nuts. This is more so for the one nut that sits right up near the top of the fender, there's no space there and I struggle for quite a while to fit the nut and washer.
- take off the front wheel, just allows some extra space to work in.
- the plastic goodies that hold the fender lining in are a bl*****m to get out without breaking them, I have no advice there, sorry. I did manage to get away with only breaking one.
The frustrations that I had:
- getting the fender lining plastic goodies out
- getting the back nut on, there really is NO space
- fitting the hose clamps and rubber on the inside of the fender, again not much space.
And that's my story.
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