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DIY Roof Rack
Posted: Wed Jul 10, 2013 3:23 pm
by WayneSchalk
So after I got the Frontrunner rails fitted, and paid quite a bit (R600) for the 4 brackets that attaches the rack to the rails, I can now begin my build.
I don't intend on loading a lot on the roof, it will accommodate the 2 jerry cans for diesel and maybe a 40lt water tank. And the odd item that does not find a spot at the back.
BUT :!: If the measurements allows I will be integrating my solar panel in the rack, on a couple of alu hinges and a gas shock that flips it open on a bit of an angle
The aluminum and the rest of the material has arrived so I just need to get a few bits at the hardware. That's the plan for the weekend and I should finish up on Saturday is all goes well
Re: DY Roof Rack
Posted: Wed Jul 10, 2013 4:00 pm
by Hilux 1
Re: DY Roof Rack
Posted: Wed Jul 10, 2013 4:24 pm
by WayneSchalk
Don't worry don't worry pics to follow as soon as I get started Saturday
Re: DY Roof Rack
Posted: Fri Jul 12, 2013 8:39 am
by Mars
Can't wait to see.
Re: DY Roof Rack
Posted: Fri Jul 12, 2013 9:00 am
by WayneSchalk
Mars wrote:Can't wait to see.
Ek ok nie. It is on, going to be a busy one though, thanks to Standardbank and their idiot plumbers my house is being treated to new pressed ceilings
Re: DY Roof Rack
Posted: Fri Jul 12, 2013 10:15 am
by WayneSchalk
The last bits has arrived for the build
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 7:53 am
by WayneSchalk
Hey hey. It is done! As soon as I get online I'll post the picks
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Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 9:17 am
by Danman
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:00 am
by Thunder02
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:06 am
by Sebata
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:12 am
by ROOFER
mmm is it done I wonder???? no pics then probably Not
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 11:24 am
by Danman
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 12:12 pm
by Thunder02
I'll wake you when pics are loaded
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 12:15 pm
by Danman
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 12:22 pm
by Thunder02
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 12:27 pm
by WayneSchalk
Sorry sorry sorry. My PC she is broken.
will get it up soon
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Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 12:37 pm
by Danman
Doesn't matter HOW HARD you hit Tumelo...it won't wake me up...so I guess a bucket of ice water.
WayneSchalk....Neeman laas toe ek daar by jou was, was daar dan baie nekenare in jou kantoor???
Ek wil eers sien wat jy gedoen het, en paar vrae vra.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 1:34 pm
by WayneSchalk
I'll give you a bit of a teaser....
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Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 2:28 pm
by Danman
jy moet nou maar die volgende een posit, ek het die een al deur gekyk :wth:
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 2:55 pm
by WayneSchalk
Ok Hier kom hy
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 3:04 pm
by ForYota
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 3:05 pm
by FJCruiser-ZN
Great idea, a job well done
T
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 3:45 pm
by Froll
Lyk baie mooi.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 4:16 pm
by Oetie
Ek hou van, goed gedoen!!
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 6:23 pm
by Scott
gOOD JOB OLD BOY.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 6:39 pm
by louis fourie
Dit lyk nou netjies
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Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 6:58 pm
by Haboob
Very Nice & Neat.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 8:19 pm
by Racing snake
Solar panel don't work if you park in the shade.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 9:55 pm
by Donkey
Well done, very well planned
I like the idea.
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:16 pm
by pietpetoors
Dis nou baie nice, knap gedaan!
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:42 pm
by Sebata
Can I place an order for my truck????
Re: DIY Roof Rack
Posted: Mon Jul 15, 2013 10:49 pm
by Mud Dog
Very neatly done!
What material did you use for the frame? And the corner braces / screws?
I've been toying with the idea to build one myself, but welding ali is a stumbling block. Getting a good balance between weight and strength would be one of my proirity issues (another would be low / no maintenance). To get a good balance depends on materials and design. A decent timber satisfies the weight vs strength requirements pretty well but it falls down on maintenance requirements. I tend to try avoid creating unnecessary maintenance issues and when it comes to RR's, I would like to fit it and not have to worry about it again, so wood in my book it's a poor material. The convenience, relative cost and ease of working with wood does make it an attractive option though, so I can easily understand your choice, but I think I would rather go with galvanised steel, using lighter profiles but trying to improve strength through design.
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 6:50 am
by Thunder02
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 7:05 am
by Danman
Dit lyk goed Wayne,
Watter connectors het jy gebruik? Ek sien nie connect it blokkies nie.
Ek wil 'n roofrack vir my trailer bou, en het gedink aan Alu welding maar dit stoot die prys op.
Dink jy/julle dat alu tube met connect it sal die job kan doen......?
Hier is die Kicker.....die roofrack sal moet 300KG
kan dra(Trailertent, ek SWAMBO)...en ja ek is die swaarste van die drie
Ek het nognie met connect it gewerk nie en weet nie hoe stewig hulle aanmekaarsit nie.
Die roofrack sal moet bietjie beweging kan vat
(as mens omdraai in die nag)
Wat stel 'n gesoute roofrack bouer soos jy voor?
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 7:33 am
by WayneSchalk
I used 2mm alu square tube, so the Connect-it blocks does not fit on the tubes, what I did is use 76mm x 3mm alu flat bar to brace the frame, and on top galvanized 90 degree and t pieces (i think used in cabinet making). The alu cost R575.00
The wood was donated to me
HEHEHE, my toppie bought it in Zambia about 15 years ago, it was stored in his garage and never found a purpose
SS screws and bits was R100
The Frontrunner rails I got as trade for a roll bar, R300 to fit
And the Frontrunner brackets was R600
So total R1575, all that needs to be done is get a good polyurethane varnish
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 10:26 am
by Danman
Tnx......that answers the how you did it part...how about some suggestions?
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 10:35 am
by WayneSchalk
Danman wrote:Tnx......that answers the how you did it part...how about some suggestions?
Danie for your requirement if the tent stays on permanently, I would consider using mild steel and just to a frame to support the tent. Not a full roof rack.
I weigh 120kg and would say I will get onto the rack I built no problem. But 400kg
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 10:39 am
by Danman
Tnx.. appreciated.
Re: DIY Roof Rack
Posted: Tue Jul 16, 2013 11:03 am
by Pietman
Nice looking roof rack Wayne!!!
Re: DIY Roof Rack
Posted: Sat Jul 20, 2013 9:43 pm
by Mars
Baie netjies!!!
Re: DIY Roof Rack
Posted: Wed May 19, 2021 10:43 pm
by ahmedoo
Hi guys anyone know where I can find the front runner roof rack mounts for a Toyota Fortuner 2007 frontrunner say they won’t sell it to me separately the quoted me then said I can’t buy it so I’m not sure why