Main Gear lever assistance : Urgent

Discuss modifications on your new shape Hilux here. 2005 till current. Also called the Vigo in other countries.
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Jaco Fourie
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Main Gear lever assistance : Urgent

Post by Jaco Fourie »

Hi Guys,
I have a very specific problem, as I am quite a tall person my left leg constantly pushes against the gear lever and this causes immense wear on this part (knee and lever).
I have two ideas in my head:
1. get a modified gear lever - bent 1.5 - 2.5 inches to the passenger side
2. get a shorter gear lever - similar but just higher than the 4x4 lever

Can you perhaps help me with obtaining one of the two ?

This is consuming so much of my driving pleasure and I would like to remedy it as soon as possible. You can PM me or contact me directly at jaco.fourie at Yahoo dot CO dot UK.

Kind regards,
Jaco Fourie
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Re: Main Gear lever assistance : Urgent

Post by Dewald Posthumus »

Jaco, buy a Prado! More space... :D:

I have the same problem, at 2.03m and 150kg no car is a pleasure to drive!

Will be watching this one closely.
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Re: Main Gear lever assistance : Urgent

Post by Jaco Fourie »

Thanks Dewald ! I sold 80 series to buy the 4l V6. Wont be downgrading to a barbie soon :)

There must someone out there that can help !
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Re: Main Gear lever assistance : Urgent

Post by JEEPIE »

cut it shorter to size
get a new gear knob
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Re: Main Gear lever assistance : Urgent

Post by Ali3n »

JEEPIE wrote:cut it shorter to size
get a new gear knob
+1 :thumbup:
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Re: Main Gear lever assistance : Urgent

Post by Family_Dog »

3. Amputate your left leg (not a very good option, probably quite painful, I would guess...)

But it will save wear & tear on the gear lever... :siffler:


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Re: Main Gear lever assistance : Urgent

Post by Haboob »

3. Amputate your left leg (not a very good option, probably quite painful, I would guess...)

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Jaco Fourie
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Re: Main Gear lever assistance : Urgent

Post by Jaco Fourie »

Can no one help ?
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Re: Main Gear lever assistance : Urgent

Post by Pote »

Hi Jaco

Take out the gear lever you got and bend it.

Mark where you want to bend it and on what direction..
Heat it and bend it to the required angle.

I found that if you want to be presice on the bending, take a wire and bend that to the angle and place you think would remidy the iritation.

Just make sure you paint the lever again as with the heating you will take off all the paint.

I did a similar thing when I did the body lift on my KZ. I extended the lever.

I hope this helps...
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Re: Main Gear lever assistance : Urgent

Post by Froll »

Pote wrote:Hi Jaco

Take out the gear lever you got and bend it.

Mark where you want to bend it and on what direction..
Heat it and bend it to the required angle.

I found that if you want to be presice on the bending, take a wire and bend that to the angle and place you think would remidy the iritation.

Just make sure you paint the lever again as with the heating you will take off all the paint.

I did a similar thing when I did the body lift on my KZ. I extended the lever.

I hope this helps...
Just make sure that there is not a rubber bush inside the lever before heating it.
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Re: Main Gear lever assistance : Urgent

Post by Mud Dog »

If you bend it, be sure that it won't foul with the X-fer case lever when changing between 1st and 2nd. The better option IMO would be to shorten it a little .... no excessive heat and repainting either ... you just have to cut a new thread for the knob. ;-)
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Re: Main Gear lever assistance : Urgent

Post by Thabogrobler »

Ek sou ook die warm maak en buig roete gaan!

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Re: Main Gear lever assistance : Urgent

Post by Jaco Fourie »

Thnk you guys but, isnt there a place where I can buy a shorter or adjusted (bent) Lever ? Or maybe someone who can build / modify a lever for me ?
Jaco Fourie
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Re: Main Gear lever assistance : Urgent

Post by Jaco Fourie »

Nobody ?
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Re: Main Gear lever assistance : Urgent

Post by TOYODA »

Only advice I can give is to take it to your local engineering shop and have them cut, shorten and re-atach it.
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Re: Main Gear lever assistance : Urgent

Post by PHR »

Did you get it sorted ?

I have the same problem...I bought 3 new gearlevers about a year ago and had them all modified for all my bakkies..bit shorter and bent a bit.Sold the one bakkie and have one modified lever left.Let me know if you want it.
petrier@yieldagri.com
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