IFS Replacement Bumper

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louis fourie
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Re: IFS Replacement Bumper

Post by louis fourie »

Rinus wrote:Hi Louis
Have done the same to my 2011 Hilux Onca/ARB ala Home-made 57Kg complete with 12000lbs Winch.

It started of with ambition and not a budget to spend R17 000.00 on a commercial unit available. With powder-coating and the winch total R7500.00.
Made a drawing on MS Visio, converted it to a Cardboard model with template. Assembled the template and fitted it to the front end, made some alterations and saved the model. Developed all the bits and part to a flat sheet 3mm mils steel (1250x2000). Lots of cutting, welding and grinding. I will post some pictures of the process all the way to the end product.

Bosvark
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Ja, sit sommer baie foto's op. Dit is altyd interessant om te sien hoe iemand ander sy besigheid benader :thumbup:

Groete
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Re: IFS Replacement Bumper

Post by Rinus »

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Re: IFS Replacement Bumper

Post by louis fourie »

Rinus

Dit lyk goed :thumbup: . Ek is allergies vir grind (ek haat dit) - kry elke nou en dan iets in die oog - met 'n veiligheidsbril. Ek laat die meeste van die plate buig om van die grinding af weg te kom.
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Re: IFS Replacement Bumper

Post by Rinus »

Next project will be rock slides! I'm chewing on some ideas, do not know where to start. Brackets will be tricky, I do not want it to be obvious and clumsy.

louis fourie wrote:Rinus

Dit lyk goed :thumbup: . Ek is allergies vir grind (ek haat dit) - kry elke nou en dan iets in die oog - met 'n veiligheidsbril. Ek laat die meeste van die plate buig om van die grinding af weg te kom.
louis fourie wrote:
Rinus wrote:Hi Louis
Have done the same to my 2011 Hilux Onca/ARB ala Home-made 57Kg complete with 12000lbs Winch.

It started of with ambition and not a budget to spend R17 000.00 on a commercial unit available. With powder-coating and the winch total R7500.00.
Made a drawing on MS Visio, converted it to a Cardboard model with template. Assembled the template and fitted it to the front end, made some alterations and saved the model. Developed all the bits and part to a flat sheet 3mm mils steel (1250x2000). Lots of cutting, welding and grinding. I will post some pictures of the process all the way to the end product.

Bosvark
Rinus

Ja, sit sommer baie foto's op. Dit is altyd interessant om te sien hoe iemand ander sy besigheid benader :thumbup:

Groete
Louis

The final finish was Gloss Black powder coat, not a good idea it showed allot of the small bumps and grinding marks. Solved the problem with Duram Dura Bak epoxy. Must say it will last forever with powder coat as the base coat.


Rgs
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Re: IFS Replacement Bumper

Post by smokintyres »

Looking good Louis and Rinus! :thumbup:
I skimped on the bracket bit to save weight, and allow for deformation at a certain point, to hopefully avoid twisting/ bending the chassis. It has handled collisions with the odd taxi, a warthog and a small buck without any sign of buckling or deformation. A full on collision with a car or larger animal will be something else entirely...
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Re: IFS Replacement Bumper

Post by louis fourie »

I had a look at Pieter's thread:

viewtopic.php?f=170&t=31555" onclick="window.open(this.href);return false;

When looking at the below sketches, from a pure "look" point of view, which look better, Spot Lights or the 20,5 inch LED Bar?
Spotlights vs Light Bar 2.JPG
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Re: IFS Replacement Bumper

Post by george »

When looking at the below sketches, from a pure "look" point of view, which look better, Spot Lights or the 20,5 inch LED Bar?
My taste is the spots and not the bar
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Re: IFS Replacement Bumper

Post by The Legend »

Ek hou ook van die spots
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Re: IFS Replacement Bumper

Post by louis fourie »

Dankie George en Dawie. Dit lyk my ons het konsensus :lol:

Nou wag ek net dat Pieter my antwoord op my paar vrae oor die spots :?
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Re: IFS Replacement Bumper

Post by ThysdJ »

Fit the spots and the bar... :thumbup: :thumbup: :thumbup:
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Re: IFS Replacement Bumper

Post by louis fourie »

ThysdJ wrote:Fit the spots and the bar... :thumbup: :thumbup: :thumbup:
Eish - baaaaie geld:shock:

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Re: IFS Replacement Bumper

Post by CasKru »

Dis hoe dit moet lyk... spots en bar
EkLike.jpg
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Re: IFS Replacement Bumper

Post by louis fourie »

CasKru wrote:Dis hoe dit moet lyk... spots en bar
EkLike.jpg
Ou windgaaaaaat:D

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Re: IFS Replacement Bumper

Post by CasKru »

louis fourie wrote:
CasKru wrote:Dis hoe dit moet lyk... spots en bar
EkLike.jpg
Ou windgaaaaaat:D

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Re: IFS Replacement Bumper

Post by Thunder02 »

CasKru wrote:
louis fourie wrote:
CasKru wrote:Dis hoe dit moet lyk... spots en bar
EkLike.jpg
Ou windgaaaaaat:D

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Re: IFS Replacement Bumper

Post by ThysdJ »

Cassie.. is jy lid van Hilux4x4.co.za?? :twisted: :twisted: :twisted:
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Re: IFS Replacement Bumper

Post by louis fourie »

Thunder02 wrote:
CasKru wrote:
louis fourie wrote:
CasKru wrote:Dis hoe dit moet lyk... spots en bar
EkLike.jpg
Ou windgaaaaaat:D

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:thumbup:

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Re: IFS Replacement Bumper

Post by CasKru »

ThysdJ wrote:Cassie.. is jy lid van Hilux4x4.co.za?? :twisted: :twisted: :twisted:
Noooit... weet nou glad nie waar jy daai idee van kry nie.... hehe

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Re: IFS Replacement Bumper

Post by louis fourie »

Nou vir die wag. Bestelling is in vir die bullbar en vir die lazer cutting en buigwerk. :thumbup:
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Re: IFS Replacement Bumper

Post by Willem01 »

louis fourie wrote:I had a look at Pieter's thread:

viewtopic.php?f=170&t=31555" onclick="window.open(this.href);return false;

When looking at the below sketches, from a pure "look" point of view, which look better, Spot Lights or the 20,5 inch LED Bar?
spots en bar al2 lyk mooi saam....volg Cassie se voorbeeld
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Re: IFS Replacement Bumper

Post by louis fourie »

Willem01 wrote:
louis fourie wrote:I had a look at Pieter's thread:

viewtopic.php?f=170&t=31555" onclick="window.open(this.href);return false;

When looking at the below sketches, from a pure "look" point of view, which look better, Spot Lights or the 20,5 inch LED Bar?
spots en bar al2 lyk mooi saam....volg Cassie se voorbeeld
Eish Willem, ek het nie so baaaaaie geld nie :lol: . Ek gaan darem 2 van die 4.8" LED Bars in die bumper inbou :thumbup:
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Re: IFS Replacement Bumper

Post by Rinus »

Wag die welding en grinding kom ook nog. Ek gaan nog so maand wag voor ek die agter bumper bou, die voor bumper is nog so bietjie vars in die system. posting.php?mode=reply&f=41&t=30914#" onclick="window.open(this.href);return false;
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Re: IFS Replacement Bumper

Post by louis fourie »

Ek dink dis tyd vir so 'n bietjie terugvoer, al is dit nie baie nie :eh: . Ek kry hopelik my parte more van die Lazer cutters af. Donderdag moes hulle nog buig :( .


Below is the related threads to me, getting information, and getting bullied into buying stuff for my bumper (4X4Direct will make you very poor with all their nice products :laugh2: ).

Shackles

viewtopic.php?f=14&t=31091" onclick="window.open(this.href);return false;

IFS Airbag Sensor

viewtopic.php?f=14&t=31112" onclick="window.open(this.href);return false;

New LED Spots (This is the bully thread :roll: )

viewtopic.php?f=170&t=31555" onclick="window.open(this.href);return false;

Dit is baie belangrik om kennis te neem dat ek my 80W spots gekry het voordat Cassie eers kon droom om syne te order :lol:

Tig Welding

viewtopic.php?f=41&t=31217" onclick="window.open(this.href);return false;

Also have a look at:

LED Super Bar - 4.8" - 1800Lumens - 20 watt

viewtopic.php?f=14&t=31563" onclick="window.open(this.href);return false;

I bought mine before this thread. Somewhere there is a video that Pieter put on, on how they test the Oledone products. Can't seem to find it at this stage.
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Re: IFS Replacement Bumper

Post by Jehan »

Hi Louis

Jammer man dis darem baie lank terug wat jy die gepost het, wat is die kaas jy het dalk die planne (of CNC cutting lys) vir jou bumper vir die KZTE shape Hilux.
Dankie
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Re: IFS Replacement Bumper

Post by louis fourie »

Dit is hoe die parte lyk :D:
Bumper Parte.jpg
Bumper Parte.jpg (132.2 KiB) Viewed 5467 times
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Re: IFS Replacement Bumper

Post by 4x4Maniac »

Lyk goed... Nou weet ek vir wie ek moet vra om vir my n nuwe intercooler plaat moet vra... :lol:
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Re: IFS Replacement Bumper

Post by louis fourie »

Hier is nog 'n paar fotos van vanaand se vordering. Sal die spot lights se mounting gate moet skuif :shock: .
1 - Top Centre Plate.jpg
1 - Top Centre Plate.jpg (166.08 KiB) Viewed 5458 times
2 - Plate bolted through spot light holes.jpg
2 - Plate bolted through spot light holes.jpg (117.87 KiB) Viewed 5458 times
3 - Mounting plates welded to top centre support.jpg
3 - Mounting plates welded to top centre support.jpg (146.54 KiB) Viewed 5458 times
4 - Mounting plates welded to top centre support - 2.jpg
4 - Mounting plates welded to top centre support - 2.jpg (170.09 KiB) Viewed 5458 times
5 - Progress.jpg
5 - Progress.jpg (153.43 KiB) Viewed 5458 times
6 - Progress - 2.jpg
6 - Progress - 2.jpg (158.26 KiB) Viewed 5458 times
7 - Pieter se ligte.jpg
7 - Pieter se ligte.jpg (128.2 KiB) Viewed 5458 times
8 - Pieter se ligte - 2.jpg
8 - Pieter se ligte - 2.jpg (169.38 KiB) Viewed 5458 times
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Re: IFS Replacement Bumper

Post by louis fourie »

Weer tyd vir 'n bietjie terug voer. Was nie lus verlede week nie, want my spoed was gebreek - die kante van die bumper het ek te hoog opgelig aan die kante en toe pas hulle nie onder die trimming net onder die ligte in nie :? , maar ek kry Maandag my nuwes (Skoolgeld ;-) ) Hier is 'n paar fotos van my vordering.
1a - Top Mounting with High Lift Jack supports.jpg
1a - Top Mounting with High Lift Jack supports.jpg (160.88 KiB) Viewed 5429 times
2a - Rear View.jpg
2a - Rear View.jpg (145.77 KiB) Viewed 5429 times
3a - High Lift Jack Pipe.jpg
3a - High Lift Jack Pipe.jpg (153.46 KiB) Viewed 5429 times
4a - Right Wing.jpg
4a - Right Wing.jpg (80.2 KiB) Viewed 5429 times
5a - Bottom Centre Plate Tag welded into position.jpg
5a - Bottom Centre Plate Tag welded into position.jpg (141.18 KiB) Viewed 5429 times
6a - Side View.jpg
6a - Side View.jpg (159.1 KiB) Viewed 5429 times
7a - Side View.jpg
7a - Side View.jpg (139.84 KiB) Viewed 5429 times
8a - Enough holes for air.jpg
8a - Enough holes for air.jpg (161.2 KiB) Viewed 5429 times
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Re: IFS Replacement Bumper

Post by louis fourie »

Het gister toe sommer ook alles geweeg. Die gewih is net so oor die 44kg sonder die ligte.

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Re: IFS Replacement Bumper

Post by Pietman »

Hey Louis

Dit lyk baie mooi sover. :thumbup: :thumbup:
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Re: IFS Replacement Bumper

Post by louis fourie »

Dankie Pieter.

Ek het toe vandag my "skoolgeld" parte gaan haal en kon dit toe op hulle plek tag weld. Hier is 'n foto of twee - 'n mens kan dit nou al 'n bumper begin noem :mrgreen:
1b  - Bumper.jpg
1b - Bumper.jpg (85.62 KiB) Viewed 5799 times
2b - Bumper.jpg
2b - Bumper.jpg (152.33 KiB) Viewed 5799 times
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Re: IFS Replacement Bumper

Post by louis fourie »

En dalk so enetjie direk van voor af. Die bakkie staan teen 'n opdraende, maar 'n mens kry darem die idee
3b - Bumper.jpg
3b - Bumper.jpg (147.85 KiB) Viewed 5798 times
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Re: IFS Replacement Bumper

Post by mossie89 »

Sover lyk dit baie goed en stewig, wys jou net n bietjie geduld en kennis kom mens ver :clap:
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Re: IFS Replacement Bumper

Post by 4x4Maniac »

Lyk baie goed en solid Louis, goeie beplanning wat jy daarin sit wat die verskil maak. Welgedaan!
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Re: IFS Replacement Bumper

Post by Danman »

:thumbup: :thumbup: :thumbup: :thumbup:

Dit lyk baie goed. profesioneel.


PS.
Jou hond freak my uit!!! :shock2: :shock2: :shock2:
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Re: IFS Replacement Bumper

Post by Pietman »

Dit lyk netjies Louis :thumbup: :thumbup:

Job well done!!!
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Re: IFS Replacement Bumper

Post by louis fourie »

Danman wrote::thumbup: :thumbup: :thumbup: :thumbup:

PS.
Jou hond freak my uit!!! :shock2: :shock2: :shock2:
Sorry:D

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Re: IFS Replacement Bumper

Post by louis fourie »

Pietman wrote:Dit lyk netjies Louis :thumbup: :thumbup:

Job well done!!!
Ek is nog nie klaar nie, maar ek vorder

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Re: IFS Replacement Bumper

Post by louis fourie »

Elke aand 'n bietjie meer, maar bumper is nou eers weer af - KZ word more en oremore benodig vir transport :think: - sal Donderdagaand terugsit en verder werk.. Hier is weer 'n paar fotos van die vordering.

1c - Bumper.jpg
1c - Bumper.jpg (110.03 KiB) Viewed 5750 times
2c - Bumper.jpg
2c - Bumper.jpg (158.27 KiB) Viewed 5750 times
Ja Cassie - Ek weet die pyp is te hoog - ek sal hom nog afsny :laugh2: :laugh2:
3c - Bumper.jpg
3c - Bumper.jpg (151.12 KiB) Viewed 5750 times
4c - Bumper.jpg
4c - Bumper.jpg (149.06 KiB) Viewed 5750 times
5c - Bumper.jpg
5c - Bumper.jpg (164.09 KiB) Viewed 5750 times
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Re: IFS Replacement Bumper

Post by 4x4Maniac »

Haha... Cassie sien jy hoe naby is die bumper aan daai tyre? :evil:
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Re: IFS Replacement Bumper

Post by Pietman »

Miskien die bullbar so bietjie terug sny om regoor die moderskerm af te kom..

My ou Onca bullbar was so.
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Re: IFS Replacement Bumper

Post by louis fourie »

Weer 'n bietjie tyd gekry. Vorderings fotos :thumbup:
1d - Bumper End & Corner.jpg
1d - Bumper End & Corner.jpg (136.94 KiB) Viewed 5770 times
2d - Bumper End & Corner.jpg
2d - Bumper End & Corner.jpg (127.1 KiB) Viewed 5770 times
3d - Bumper End & Corner.jpg
3d - Bumper End & Corner.jpg (146.06 KiB) Viewed 5770 times
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Re: IFS Replacement Bumper

Post by The Legend »

Ai Louis

Al wat ek kan se is dat ek kan maar net wens om so n mooi en sterk bumper op my bakkie te he.

Well done my maat :thumbup: :thumbup:
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Re: IFS Replacement Bumper

Post by louis fourie »

Lollie wrote:Ai Louis

Al wat ek kan se is dat ek kan maar net wens om so n mooi en sterk bumper op my bakkie te he.

Well done my maat :thumbup: :thumbup:
Thanks oom Dawie

Elke uur is nader aan die einde. Ek raak nou haastig, maar volgende week kamp ons, dan staan alles weer stil:(

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Re: IFS Replacement Bumper

Post by louis fourie »

There is progress :yahoo: . Below photos on how I do the radius on the corner. I guess there are better ways, but this is what I could come up with :thumbup:
1e - Corner prep.jpg
1e - Corner prep.jpg (94.94 KiB) Viewed 5735 times
2e - Corner prep.jpg
2e - Corner prep.jpg (100.27 KiB) Viewed 5735 times
3e - Corner prep.jpg
3e - Corner prep.jpg (100.47 KiB) Viewed 5735 times
4e - Corner prep.jpg
4e - Corner prep.jpg (117.01 KiB) Viewed 5735 times
5e - Corner prep.jpg
5e - Corner prep.jpg (105.3 KiB) Viewed 5735 times
6e - Corner prep.jpg
6e - Corner prep.jpg (104.4 KiB) Viewed 5735 times
7e - Corner prep.jpg
7e - Corner prep.jpg (99.14 KiB) Viewed 5735 times
8e - Corner final.jpg
8e - Corner final.jpg (123.19 KiB) Viewed 5735 times
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Re: IFS Replacement Bumper

Post by CasKru »

Daai lyk vir my baie netjies

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Re: IFS Replacement Bumper

Post by louis fourie »

CasKru wrote:Daai lyk vir my baie netjies

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Thanks Cassie

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Re: IFS Replacement Bumper

Post by Pietman »

Hi Louis
Jou bumper begin mooi vorm kry.

Dit lyk regtig baie professioneel. :thumbup: :thumbup: :thumbup:
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Re: IFS Replacement Bumper - input needed

Post by louis fourie »

Pietman wrote:Hi Louis
Jou bumper begin mooi vorm kry.

Dit lyk regtig baie professioneel. :thumbup: :thumbup: :thumbup:
Dankie Pieter, maar nou het ek 'n paar opinies nodig :beg: . Moet ek die "pyp" vorentoe of agtertoe laat staan? Hieronder is 2 fotos:
1f - Bar forward.jpg
1f - Bar forward.jpg (142.52 KiB) Viewed 5721 times
2f - Bar backwards.jpg
2f - Bar backwards.jpg (139.4 KiB) Viewed 5721 times
En dan fotos van vooraf. Is die hoogte reg, en hoe lyk die diameter van die pyp?
3f - Bar front view.jpg
3f - Bar front view.jpg (146.56 KiB) Viewed 5721 times
4f - Bar front view.jpg
4f - Bar front view.jpg (142.85 KiB) Viewed 5721 times
Last edited by louis fourie on Sun Aug 04, 2013 5:56 am, edited 2 times in total.
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Re: IFS Replacement Bumper

Post by Willem01 »

Jy maak mooi vordering 2f lyk vir my beter.... :thumbup:
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Re: IFS Replacement Bumper

Post by The Legend »

Willem01 wrote:Jy maak mooi vordering 2f lyk vir my beter.... :thumbup:
:thumbup:
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Re: IFS Replacement Bumper

Post by Family_Dog »

Louis, hoekom nie regop nie? Ek dink dit sal die beste wees.


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Re: IFS Replacement Bumper

Post by louis fourie »

Family_Dog wrote:Louis, hoekom nie regop nie? Ek dink dit sal die beste wees.


-F_D
Eish Oom Eric, dis nou te laat:cry:. Regop lyk hy nie so mooi vir my nie. Ek is ook te bang die pyp gaan te laag wees en dit gaan nou moeilik wees om hom in die afsny masjien te sit - die lang punte is nou af waaraan ek hom ge-clamp het.

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Re: IFS Replacement Bumper

Post by Oetie »

Dit lyk goed Louis!! Ai, julle manne met die handige hande...
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Re: IFS Replacement Bumper

Post by Family_Dog »

louis fourie wrote:
Family_Dog wrote:Louis, hoekom nie regop nie? Ek dink dit sal die beste wees.


-F_D
Eish Oom Eric, dis nou te laat:cry:. Regop lyk hy nie so mooi vir my nie. Ek is ook te bang die pyp gaan te laag wees en dit gaan nou moeilik wees om hom in die afsny masjien te sit - die lang punte is nou af waaraan ek hom ge-clamp het.

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OK Louis, dan die tweedebeste keuse is waar hy na die bonnet toe slope. Hoop jy kan nog jou vingers in kry om die bonnet oop te maak... :mrgreen:
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Re: IFS Replacement Bumper

Post by CasKru »

Ek dink die een wat bietjie na agter toe lê lyk die mooiste. Daai BB lyk stunning
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Re: IFS Replacement Bumper

Post by Pietman »

Agtertoe lyk grant :thumbup: :thumbup:
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Re: IFS Replacement Bumper

Post by MOFASA »

This is really looking grand now.....
Almost done now you must be excited about it.... :thumbup:
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Re: IFS Replacement Bumper

Post by WayneSchalk »

Jis dis kwaai :thumbup: :thumbup: :thumbup:
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Re: IFS Replacement Bumper

Post by louis fourie »

So dit lyk vir my ons het konsensus. Ek gaan vir 2de beste, amper regop, skuins na agter:D

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